Today plasterboard is quite popular material, which is often used during repair rabotEsli Briefly, drywall is a building material. The cardboard sheets are glued together with gypsum mortar. They are an additional and reinforced by special additives. Such material has many benefits and advantages. Therefore, it is used for many purposes. It is lightweight and moisture resistant, environmentally friendly and fire-resistant. Able to withstand the various mechanical stresses, do not miss the noise, and most importantly, it is easy to use. Plasterboard has high ductility data. He can not be compared with other materials, in this case, because it does not contain toxic additives.
Rules and features the production profile for plasterboard
Typically, the production of gypsum profile is made from galvanized steel of high quality. In the production process used two basic technologies. This cold bending and stamping metal.
In order to safely install and fasten gypsum boards, you should buy only high quality profile of which are made of galvanized steel
Profile manufacturing process provides certain features:
- As raw material protrudes thin galvanized steel sheets. All requirements are controlled by the State Standard.
- The blank thickness is not more than 0.65 mm. Any equipment that is used for the production of profile works with the set parameters. They should not be exceeded in order not to damage the working machine.
- By width hangers are from 120 to 180 mm. There is equipment that can operate with a higher performance, but such units and are more expensive.
- The finished product is obtained up to 6 m. Depending on the size of the table on the machine, there may be more. And at the same time, radical adjustment of the production line does not have to change.
Typically, gypsum boards used for building columns or walls, arches and buildings that are not load-bearing.
plasterboard line - it is a continuous process chain.
GCR is also used to correct the defects of the walls, finishing communications. It occurs when installing the ceiling, shelves or niches. Sometimes it is used to build theater sets or pieces of furniture in the form of small shelves and cabinets.
The equipment used for the production of plasterboard
The process itself is not as difficult as it seems at first glance. This allows you to use the idea to start their own business, it does not require large financial costs, compared with other construction areas.
Note! And you can start with the equipment that is already in use, which will significantly reduce the size of attachments.
However, to spend still have, as in any other endeavor. Consider the details on what it is, and where it is possible, if it will save.
Manufacture plasterboard is simple, the main thing - to get acquainted with the technology of their production and to study safety rules
To require special equipment:
- Setup to prepare the plaster mixture.
- The equipment, which continually delivers cardboard to the builder.
- Driver himself. At this stage, the creation of the sheets.
- Installation - conveyor. On it is formed the thickness and profile of the plaster cloth. Created all the parameters.
- Equipment for cutting of GCR using the guillotine.
- A conveyor which moves the sheets to the cantilever unit.
- Cantilever conveyor decomposes sheets and sends them out to dry.
- conveyor dryers inch product that they are thoroughly dry.
- Roller table setting, here come the sheets one by one, and transferred to the packaging.
- The automatic control system allows you to control all of these production steps. The amount of water and gypsum is accurate, as well as movement.
- Drying sheets occurs hot air or using diathermic oil.
From this we can conclude that the production machine is a mini-factory. If the production is done in small amounts, it will be sufficient GCR-0.2 equipment. With it can deliver up to 200 sheets per day of finished material.
Work machine for profile plasterboard and its basic operation
Besides all the manufacturing steps in the production profile participates control system. This is a prerequisite work. The system comes with all the other equipment. As a rule, her work is supervised and carried out by the software.
Get high-quality products in a short time can be obtained using industrial automation
of construction equipment is a little different, but the essence of the work remains unchanged:
- Uncoiler. With it, the blank tape is fed to the processing. Most of the machines provides cantilever decoilers. Their feature is the automatic feeding of parts to bend.
- The main line - a mill, where the workpiece profiling. At this stage, the profiles can be made the same or different sizes. For this equipment is not required to re-adjust. If the production of large, then the second option is preferable.
- The pneumatic shears act as the cutting equipment. At this stage, the trimming guide blanks of the set parameters.
- The last stage of production - a reception desk, where all finished goods.
Automated control allows you to get the most quality products. This is because the human factor is completely eliminated.
How is plasterboard production in Russia.
Manufacturing business in Russia for the manufacture of the FCL bit more modest in terms of volume when compared with foreign companies. Business plans are developed, and businesses with small production volumes.
The largest manufacturer of gypsum board is located in Volgograd.
Due to the active construction in the Russian demand for gypsum products is constantly growing. If you carefully consider the business plan for Plasterboard production, we can see the obvious benefits.
Plasterboard both domestic and foreign production is characterized by high quality and practicality
Among them are two:
- Firstly, it is high profitability. the cost of production will be the same as for large enterprises. But the number of employees is less consumption of electricity will need less.
- Secondly, the reasonable price, even for a small factory, investment which will pay off maximum of 18 months of work.
This is quite enough to think about the development of their own businesses, and possibly to compete with the market leaders.
The manufacturing process of gypsum board (video)
Paying attention to all the features of the production process, we can say with full confidence that production will pay off quickly if you go by yourself, start their own businesses. But for work will require significant investment: equipment, material, business plan. The only way to get out on the production market, and establish itself in front of the consumer.